Elevate your industrial projects with Mcneil Instrument’s EIL-approved Pipe manufactured in India

In the realm of industrial equipment, precision and reliability are non-negotiable. Mcneil Instrument stands tall as a leading manufacturer, supplier, and exporter of EIL Approved Pipes, catering to diverse industrial sectors with a comprehensive range of high-quality products. From seamless to welded, rectangular to ERW pipes, our offerings are tailored to meet varied applications across industries, ensuring optimal performance and durability.

Product Range and Versatility:

Mcneil Instrument is a renowned manufacturer of EIL-approved pipes in India. Our product line includes EIL-approved seamless pipes, rectangular pipes, welded pipes, EFW pipes, and ERW pipes. Our pipes, which come in a wide range of sizes, shapes, and specifications, are essential accessories for a variety of industries, including water treatment, desalination, petrochemical, oil and gas, shipbuilding, nuclear power plants, chemical, and fertilizer plants. They are designed to perform exceptionally well in pressurized applications.

EIL Approved Pipe Fittings Specification, Grades, Size & Materials

Size RangeWelded Fittings: 1/2″ – 48″   Seamless Fittings: 1/2″ – 10″
Bending RadiusR=8D, 3D, 10D, 1D, 2D, 5D, 6D or Custom MSS Sp-43
ElbowsAngle : 3D, 4D, 5D, 6D, 1.0D, 1.5D, 2.0D, 2.5D, 7D-40D .
Standard: MSS SP-75 JISB2312 JISB2313, ASME B16.9, 22.5 deg, 30deg, 45 deg, 90 deg, DIN2605 JISB2311 BS, 180 deg, GB, ISO
Specialized manufacturer of90º Elbows, Tee, Stub End, Pipe Cap, Crosses, 45º Elbows, Reducers, Pipe Bend
ThicknessSCH 140, SCH 160, SCH10, SCH30, STD SCH40, SCH20, XS, SCH 80, SCH60, SCH 100, SCH 120, XXS
DimensionsASME/ANSI B16.9, BS4504, ASME B16.28, MSS-SP-43, BS4504, BS1560, BS10
Manufacturing processPress, Forge, Push, Cast, etc.
Grade
Stainless steelASTM / ASME SA 182 F 304 , 304L , 304H, 309H, 310H , 316 , 316H , 316L , 316 LN , 317 , 317L , 321 , 321H , 347H .
Duplex steelASTM / ASME SA 815 UNS NO.S 31803 , S 32205 , S 32550 , S 32750 , S 32760.
Carbon steelASTM / ASME A 234 WPB , WPC ASTM / ASME A 860 WPHY 42 , WPHY 46 , WPHY 52 , WPH 60 , WPHY 65 & WPHY 70
Alloy steelASTM / ASME A 234 WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 23, WP 91

Customer-Centric Approach:

Our commitment to customer satisfaction is unwavering, and we strive to exceed expectations in every interaction. Here’s how we ensure a seamless experience for our customers :

– Superior customer service: At Mcneil Instrument, customer service is not just a department; it’s a philosophy. Our dedicated team is committed to providing prompt and personalized assistance to address all customer queries and concerns.

– Uncompromising quality: We uphold the highest standards of quality in our pipe production, using premium materials and employing rigorous quality control measures to ensure flawless products that meet or exceed industry specifications.

– Timely delivery: We understand the importance of timely project completion, which is why we prioritize prompt delivery of our EIL Approved Pipes, ensuring our customers receive their orders precisely when they need them.

– Cost-effective solutions: Despite our unwavering commitment to quality, we offer competitive pricing on all our products, making Mcneil Instrument the preferred choice for cost-conscious industrial projects.

– Continuous improvement: We continually invest in research and development to enhance our products and services, staying ahead of industry trends and technological advancements to better serve our customers.

Customization Options:

Since every project is different, we provide customization options so that our EIL-approved pipes can be precisely tailored to meet your requirements. Our team of professionals will work together with you to produce a customized solution that matches your demands, regardless of whether you require a specific size, material, or coating. You may be confident that our customizable manufacturing process will result in a product that is ideal for your needs.

Additional Highlights:

Stringent specifications: Our EIL Approved Pipes adhere to international standards such as ASTM, ASME, DIN, NFA, and JIS, ensuring compatibility and reliability across diverse applications.

Application versatility: Whether for refineries, power plants, marine applications, offshore oil drilling, fossil fuel power plants, shipbuilding, nuclear power, paper & pulp, gas processing, or seawater equipment, our EIL Approved Carbon Steel Pipes are trusted for their robust performance and longevity.

Comprehensive product range: In addition to our flagship EIL Approved Pipes, we offer a wide range of related products and accessories to meet all your industrial piping needs, providing a one-stop solution for seamless project execution.

Global Reach and Support: 

Although Mcneil Instrument is headquartered in India, our global reach exceeds national boundaries. We are well-known on the global market and export our EIL-approved pipes to customers all over the globe. No matter where you are, our committed staff of customer service and sales experts is here to help you at every stage, from product selection to post-purchase assistance, guaranteeing a flawless experience.

Sustainability:

Mcneil Instrument is dedicated to environmental responsibility and sustainability as a responsible manufacturer. In our production operations, we place a high priority on environmentally friendly measures like cutting waste, using less energy, and obtaining materials from sources that practice sustainability. You can be sure that when you choose pipes from Mcneil Instrument that have received EIL approval, you’re not only investing in high-quality goods but also in environmentally friendly manufacturing processes.

Conclusion : 

Mcneil Instrument is your trusted partner for high-quality EIL Approved Pipes, backed by a customer-centric approach, uncompromising quality, and unmatched expertise. Partner with us for your next industrial project and experience excellence at every step of the way.

#pipes #approvedpipes #EILapprovedpipes #pipemanufacturer #pipesupplier #pipeexporter

Read More
Manufacturing Process of Stainless Steel Pipe - mcneil Instruments Inc.

Manufacturing Process of Stainless Steel Pipe

Steel pipes are lengthy, hollow tubes with a multitude of uses. They are made using two different processes that yield seamless or welded pipes. Raw steel is initially cast into a more manageable initial form in both techniques. The steel is then stretched into a seamless tube or the edges are forced together and sealed with a weld to form a pipe. Early in the 19th century, the initial techniques for making steel pipe were created, and they gradually developed into the contemporary procedures we employ today. Millions of tonnes of steel pipe are produced annually. Because of its adaptability, it is the steel industry’s most widely utilized product.

There are many different locations for steel pipes. Because of their strength, they are utilised underground to move gas and water between towns and cities. They are also used in construction as a way to safeguard electrical cables. Steel pipes can be lightweight even though they are powerful. They are therefore ideal for use in the production of bicycle frames. They are also useful in, among other places, cars, street lamps, flagpoles, refrigeration units, heating and plumbing systems, and medications.

Raw Materials Using for Pies Manufacturing

Steel is the main raw material used in the manufacture of pipes. The main component of steel is iron. The alloy may also contain other metals such as manganese, aluminium, titanium, tungsten, vanadium, and zirconium. Occasionally, finishing materials are utilised in the production process.

if the pipe is coated, used. At the final stage of the production line, steel pipes are usually coated with a little amount of oil. In doing so, the pipe is more protected. A production stage involves the use of sulfuric acid to clean the pipe, even though it is not a component of the final product.

Design & Diameter of Pipes

Steel pipe comes in two varieties: seamless and with a single welded seam running the length of it. Each has a distinct purpose. The walls of seamless tubes are usually thinner and they weigh less. They are employed in the transportation of liquids and bicycles. Sealed tubes have greater rigidity and weight. They are usually straighter and more consistent. They are employed in plumbing, electrical conduit, and gas transportation, among other things. They are usually employed in situations when there is little pressure placed on the pipe.

During manufacture, several pipe qualities can be adjusted. For instance, the pipe’s diameter is frequently altered based on its intended application.  Small pipes used to create hypodermic needles and big pipelines needed to move gas throughout a metropolis can both have different diameters. It is also possible to regulate the pipe’s wall thickness. Often, the strength and flexibility of pipes will also depend on the type of steel used. Additional modifiable attributes encompass dimensions, type of coating, and final polish.

Maine Process of Pipes Manufacturing

There are two distinct methods used to create steel pipes. There are three steps in the entire production method for both processes. First, a more workable structure is manufactured from raw steel. After that, a continuous or semi continuous production line is used to create the pipe. In order to satisfy the needs of the customer, the pipe is finally chopped and altered.

Manufacturing of ingots (Metal Bar, Plate, or Sheets)

Iron ore and coke, a carbon-rich material produced when coal is burned without air, are melted together in a furnace to create molten steel. The carbon is then mostly removed from the liquid by introducing a high oxygen content. After that, the molten steel is poured into sizable iron mould with thick walls, where it cools to form ingots.

Ingots are formed between massive rollers under extreme pressure to create long items like bars and rods or flat products like plates and sheets.

Manufacturing slabs and blooms

The ingot is run through two stacked steel rollers with grooves to create a bloom. We refer to these kinds of rollers as “two-high mills.” Three rollers are used occasionally. The rollers move in opposing directions and are placed such that their grooves meet. The steel is compressed and stretched into longer, thinner pieces as a result of this motion. The steel is drawn back through, becoming longer and thinner, when the rollers are turned by hand. Until the steel takes on the required shape, this process is repeated. In order to process the steel evenly on both sides, devices known as manipulators flip the material.

Another method that can be used to roll ingots into slabs is related to the bloom-making process. The steel is stretched by passing it between two stacked rollers. To regulate the slabs’ breadth, there are additional rollers affixed to the side. The uneven ends of the slabs or blooms are chopped off and the steel is cut into shorter pieces once it takes on the required shape.

Additional processing

Before being turned into pipes, blooms are usually subjected to additional processing. By passing them through more rolling mechanisms that lengthen and narrow them, blooms are transformed into billets. The flying shears are the tools used to cut the billets. These are two synchronized shears that cut the moving billet by racing against it. This enables effective cutbacks to be made without pausing the production process. After stacking, these billets will produce seamless pipe.

Rework is also done on slabs. They are first heated to 2,200° F (1,204° C) to make them pliable. As a result, the slab’s surface develops an oxide layer. Using a scale breaker and high pressure water spray, this covering is removed. The slabs are subsequently turned into thin, narrow steel strips known as skelp by running them through a series of rollers on a heated mill. This mill has a maximum length of 0.5 miles. The slabs get longer and thinner as they go through the rollers. A single slab of steel may be transformed from a 6 in (15.2 cm) thick piece of material into a thin steel ribbon that can be as long as a quarter mile in roughly three minutes.

The steel is pickled after stretching. In order to clean the metal, it must pass through a number of sulfuric acid-filled tanks. After that, it is dried, rinsed in both hot and cold water, wrapped up on big spools, and packaged for shipping to a pipe manufacturing factory.

Manufacturing of Stainless Steel Pipes

Pipes are made from billets and skelp. Welded pipe is created from skelp. First, it is set up on an unwinding device. The steel spool becomes hot as it is unwound. After that, the steel is run through several rollers with grooves. The skelp’s edges curl together as it goes by due to the rollers. This results in an unsealed pipe.

Next, welding electrodes are placed over the steel. These fittings bind the pipe’s two ends together. After that, a high pressure roller is used on the welded seam to help ensure a tight weld.  The pipe is then stacked for additional processing after being cut to the required length. The continuous method of welding steel pipe can produce it at a rate of up to 1,100 feet (335.3 metres) per minute, depending on its size.

Square billets are produced when seamless pipe is required. They are formed into what is known as a round or cylinder shape by heating and molding. The circular is then exposed to extreme heat in a furnace. The hot round is then vigorously rolled. A hole forms in the middle of the billet as a result of the high pressure rolling. A bullet-shaped piercer tip is forced through the middle of the billet during rolling because of the irregular shape of this hole. The pipe may continue to have inconsistent thickness and shape after the piercing stage. It goes through an additional set of rolling mills to fix this.

The final stage of processing

Both kinds of pipes can go through a straightening machine once they are manufactured. In order to link two or more pieces of pipe, they may also be equipped with joints. Threading, which consists of tight grooves carved into the pipe’s end, is the most popular kind of junction for pipes with smaller diameters. Additionally, the pipes pass via a measuring device. The pipe has this information automatically painted on it along with other quality control data. Next, a thin layer of protective oil is sprayed onto the pipe. The majority of pipe is usually treated to stop corrosion. This is accomplished by galvanizing it, or applying a zinc coating. Other paints or coatings may be used, depending on how the pipe will be utilized.

Quality Control

Numerous steps are taken to guarantee that the final steel pipe satisfies requirements. For instance, steel thickness is controlled using x-ray gauges. Two x-rays are used for the gauges to function. A single beam of light is aimed toward a known thickness of steel. The other is aimed at the steel that is moving along the production line. The gauge will automatically cause the rollers to resize in order to make up for any differences between the two rays.

After the operation is complete, pipes are examined for flaws as well. Using a specialized machine is one way to test a pipe. This apparatus inserts water into the pipe and then raises the pressure to test the pipe’s capacity. Pipes that are broken are sent back for scrap.

Conclusion

In conclusion, steel pipes are versatile and widely used in various industries due to their strength and adaptability. They are made using different processes and are utilized for transporting gas and water underground, protecting electrical cables, manufacturing bicycle frames, and in various other applications. Steel is the main raw material used in their production, and they are often coated with oil for added protection. Mcneil Instruments Inc is one of the Best Stainless Steel Pipes manufacturer in India.

Read More
Pipes Manufacturers, Suppliers, and Exporters in India - Mcneil instrument

The Strength and Quality of Stainless Steel Pipes: Unveiling the Superiority

Stainless steel pipes are renowned for their exceptional strength, durability, and corrosion resistance, making them an ideal choice for a wide range of industrial applications. In this blog, we will delve into the strong qualities of stainless steel pipes, explore the offerings by Mcneil Instruments Inc., a leading stainless steel pipe manufacturer, supplier, and exporter in India, and shed light on the significance of seamless and duplex stainless steel pipes in industrial use.

1. Unparalleled Strength and Durability:

Stainless steel pipes are known for their unparalleled strength and durability. The inherent properties of stainless steel, such as high tensile strength and resistance to impact, make these pipes capable of withstanding extreme conditions and heavy loads. They provide long-lasting performance, reducing the need for frequent replacements and maintenance.

2. Corrosion Resistance:

One of the standout features of stainless steel pipes is their remarkable resistance to corrosion. The presence of chromium in stainless steel forms a protective oxide layer on the surface, which acts as a shield against corrosive elements, including moisture, chemicals, and harsh environments. This corrosion resistance ensures the integrity and longevity of the pipes, making them suitable for various industrial applications.

3. Mcneil Instruments Inc.: Leading Stainless Steel Pipe Manufacturers in India:

Mcneil Instruments Inc. is a trusted name in the industry, renowned for its high-quality stainless steel pipes in India. With their commitment to excellence and adherence to stringent quality standards, they offer a wide range of stainless steel pipes that cater to diverse industrial needs. Mcneil Instruments Inc. takes pride in its state-of-the-art manufacturing facilities, skilled workforce, and cutting-edge technology, ensuring superior products for its customers.

4. Seamless Stainless Steel Pipes:

Seamless stainless steel pipes are manufactured without any welds or joints. This seamless construction offers numerous advantages, including enhanced strength, improved flow characteristics, and reduced risk of leakage. Seamless pipes are highly preferred in critical applications where reliability, efficiency, and uninterrupted flow are paramount.

5. Duplex Stainless Steel Pipes:

Duplex stainless steel pipes possess a unique combination of strength and corrosion resistance. They are composed of a mixed microstructure of austenite and ferrite, providing exceptional mechanical and corrosion properties. Duplex stainless steel pipes are highly resistant to stress corrosion cracking, making them suitable for demanding industrial environments.

6. Wide Industrial Applications:

Stainless steel pipes find extensive use across various industrial sectors. They are employed in industries such as oil and gas, chemical processing, pharmaceuticals, food and beverage, water treatment, and construction. These pipes are utilized for fluid transportation, structural support, heat exchangers, process piping, and more, owing to their strength, durability, and corrosion resistance.

Conclusion:

Stainless steel pipes exhibit superior strength, durability, and corrosion resistance, making them an indispensable component in numerous industrial applications. Mcneil Instruments Inc., a leading stainless steel pipe manufacturer in India, offers a wide range of high-quality seamless and duplex stainless steel pipes. With their unwavering commitment to quality, Mcneil Instruments Inc. ensures reliable and durable solutions for industrial use. Embrace the strength and longevity of stainless steel pipes and elevate your industrial processes to new heights.

Read More
Pipes-mcneil-instrument

Exploring the Dynamic Network of Pipes Exporters, Manufacturers and Suppliers in India

As the demand for pipes have been increasing day by day, so have the number of pipe exporters, manufacturers, and suppliers. India is one of the major exporters and suppliers of pipes in the world.

India offers a dynamic network of pipe exporters, manufacturers, and suppliers that are highly reliable and have earned a reputation for providing top-quality products that meet the international standards. From the smallest of pipes for a residential home to the larger more complex pipes for large-scale industrial projects, the Indian pipe manufacturers have something for everyone.

These pipe manufacturers and suppliers are well aware of the changing trends in the industry, and they keep themselves in pace with the latest developments. They have put in place systems that ensure their products and services are up to the mark. Many export-oriented companies have also been competing in the market to meet the needs of the global customers and offer them the best at the most competitive price.

These companies not only offer quality products but also provide customization services. This means that customers can avail of pipes as per their specific requirements. Moreover, they also ensure timely delivery of the products. Apart from pipes, Indian pipe manufacturers also offer a range of other products such as tanks, valves, and fittings. They use various raw materials to fabricate these components and meet the stringent international standards. A wide range of products ensures that customers get exactly what they need for their projects.

India is quickly becoming a global leader in the fabrication of pipes; offering a broad range of products across a range of industries, from construction and automotive to petrochemical and marine. Customers rely on the machinery, tools, and processes of these manufacturers and suppliers to create precisely crafted pipes that meet the most demanding international standards.

Purchasers in India have access to several different types of pipes, from mild steel to copper, galvanized steel to plastic—each accompanied by its own set of advantages. A range of sizes, shapes, wall thicknesses, metals, and finishes are available to meet the requirements of any project or application. To ensure quality is never sacrificed, India’s pipe manufacturers use the latest technology, superior raw materials, and rigorous testing standards to ensure their products meet international quality standards. State-of-the-art equipment is employed to create precisely cut, milled, and drilled pipes that are strong, durable and consistent in quality. Measuring and testing is integral to their production process and ensures the highest standards in quality, safety and performance.

India’s manufacturers and suppliers are dedicated to providing customers with personalized, tailored solutions to meet the challenging needs of their projects. Specialized services such as cut-to-length, drilling, and threading are available to meet the exact requirements of customers with speed and accuracy.

Read More